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1 25 Patel Spade Drill Bit Home Depot
There are several means to accomplish gears, and there are some amazing accoutrement out there at your disposal. If you do some analytic of "plywood gears," some abundant advice ancestor up, including a accessory arrangement architect which I did not use (but apparently should have). My templates were fabricated by me aerial by the berry of my pants and application basal accessory equations. Nothing too fancy. Thus, my apparatus are a bit louder and a bit harder to move.

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...but actuality is how I did it.
I advised all of the apparatus myself, application 3D CAD software alleged Onshape. It's alarming and free. I accept absorbed the PDF of the gears. You can book these out and cut the aforementioned accessory out yourself. Please be acquainted of ascent on the printer. Sometimes the accessory will appear out abate or beyond depending on the printer settings.
1. Book your accessory drawings

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2. Cut the cardboard abutting to shape.
3. Application some of that added plywood, cut out a some pieces that are a bit bigger than the accessory you appetite to make.
4. Cement (or tape, but cement is better) the cardboard accessory assimilate the wood.

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5. Use your annal saw to trace the band of the accessory and cut it out.
6. Application a assignment (much bigger if you accept a assignment press) and a 1" burrow bit, assignment a aperture in the centermost of the gear. It may be easier to assignment this aperture above-mentioned to acid out the gear, but back I didn't accept glue, it aloof ripped my arrangement off, so I did this footfall last.
7. Beach the gear. You can alike beach off the template/glue. You may additionally appetite to book some asperous genitalia of the teeth with a file.

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8. Repeat this action for every distinct accessory you appetite to make!
Now, we accept the gears. Awesome! Now these apparatus don't assignment able-bodied at 90 degrees. We're activity to charge to body some angle gears!

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